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Maurice might have spread bentonite. It swells when wet and helps seal the bottom. I am sure Maurice did his cost calculations. However, I would have been inclined to line the whole pond and then put soil back on top of the liner if I wanted it absolutely leak-proof. With an 8-10 inch layer of soil over the liner, you can drive machinery on the bottom to work the soil between crops. Sometimes the layered clay approach become problematic when you start walking around in the pond at harvest. Every time you take a step and your foot sinks into the bottom, you are effectively poking a hole in the clay barrier.
However, there is something to be said for a leaky pond too. Some of the best ponds (in terms of production) have percolation problems. The percolation may improve the bottom conditions. Perhaps the depth of aerobic conditions and biological activity is a little deeper in a leaky pond. I could also be that you have to keep pumping water to keep the leaky pond full and the increased water exchange accounts for higher productivity.
KFG, your problems are going to go away. The question is, will the ponds be sealed by next March? From the looks of it, you have good soil for pond building. However, the construction process disturbed the soil so it needs some time to work itself back into an impermeable layer.
The important thing right now is to get a little water in the bottom of each pond - even if its only an inch at one end. Then fertilize to keep it green and nasty. Spreading cotton seed meal at a rate of 1000 pounds per acre will probably help too. The biological activity will create sludge which will be carried down by the percolation and will slow the rate of water movement. You can think of the leaky pond bottom as a big screen, or perhaps a bead filter bed. When enough gunk is pulled through the screen, it will clog. The more fertilizer (within reason), the more biological activity. The more bio activity, the more gunk. The more gunk, the faster the pond seals.
As the pond seals itself, the puddle will grow to cover the bottom and the water depth will slowly increase. It sounds like you can probably count on pumping 24/7 for the next year. My guess is that they will hold enough water to grow fry next spring. However, its important to get the bottoms wet and get some biology happening down there while its still warm.
-steve hopkins
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