Here you can see my situation at the beginning. An Answer filter retro-fitted into a smallish 70cm vortex. While I did like the answer and the result it gave, the power costs were wearing me down quite a bit.. Having gotten advise from Maurice on Koi-Bito I decided to follow his example and convert to static kaldness.
Once I finally found some materials I thought might be useful I proceeded to strip out the answer from the vortex. In this picture I still must remove the pipe with the elbow stuck in the inlet from the pond bottom right.
A neighbor was about to throw out his old washing machine and a quick peek at the drum made me realize this might just be the perfect starting point. With the necessary beer, cuts in the hands and accompanying swear words I stripped the drum out. As luck would have it another neighbor had a trailer parked out front on his way to the garbage tip. With a sweet smile on my part he not only agreed to take my left over washing machine parts but helped me carry it out as well.
So here you see the drum in it's full glory. Nice and shiny but with one major drawback... The bottom is solid. At first I considered drilling holes into the bottom or using an angle grinder to cut slots. Drilling holes into Stainless steel is tedious to say the least as the drills tend to get overheated quite quickly. Using an angle grinder overheats the metal and will cause it to rust. Secondly it creates whopping burred edges that are hard to remove and will slice your flesh like a razor. One little side note... I recently tried some new angle grinder disks designed for stainless steel. They are very thin to reduce heating the metal and contain no iron which reduces rust forming on the edge on the cut... Worth noting.
My Answer at this point was to replace the bottom of the drum with some perforated stainless I had in the shed. Using hacksaw blades in the jigsaw I cut our the bottom leaving only a small flange on the edge. The flange would serve as an attachment point for the new bottom and help maintain the rigidity or the drum.
With the bottom removed I then cut the perforated stainless to size with a pair of heavy duty tin snips (not for those of you with weak hands)
I then cut the central hole for the pipe to the next chamber of the filter. Because the strips of perforated stainless were too small I used two strips, aligned the holes and bolted them together.
Now it is simply a matter of drilling a few holes and bolting the stainless strips to the drum body.
Adding an air pipe on the bottom allows me to mix the kaldness and loosen trapped debris before flushing
And here we have the finished product installed and working
